Iindaba - Ikhonkco leSlag Scraper Conveyor (Ikhonkco leRound Link) Izixhobo kunye noBulukhuni

Ngokubaiikhonkco ezijikelezileyoEzisetyenziswa kwii-conveyors ze-slag scraper, izixhobo zentsimbi kufuneka zibe namandla angaqhelekanga, zikwazi ukumelana nokuguguleka, kwaye zikwazi ukumelana namaqondo obushushu aphezulu kunye neendawo ezirhabaxa.

Zombini i-17CrNiMo6 kunye ne-23MnNiMoCr54 ziintsimbi ze-alloy ezisemgangathweni ophezulu ezisetyenziswa kakhulu kwizicelo ezinzima ezifana neetyathanga zekhonkco ezijikelezileyo kwii-slag scraper conveyors. Ezi ntsimbi zaziwa ngokuqina kwazo okugqwesileyo, ukuqina, kunye nokumelana nokuguguleka, ingakumbi xa ziqiniswa yi-carburizing. Apha ngezantsi kukho isikhokelo esineenkcukacha malunga nonyango lobushushu kunye ne-carburing yezi zinto:

17CrNiMo6 (1.6587)

Le yintsimbi ye-chromium-nickel-molybdenum alloy enobunzima obugqwesileyo kunye nobunzima bomphezulu emva kokufakwa kwe-carburizing. Isetyenziswa kakhulu kwiigiya, iitsheyini, kunye nezinye izinto ezifuna ukumelana nokuguguleka okuphezulu.

Unyango lobushushu lwe-17CrNiMo6

1. Ukulungisa izinto zibe zintsha (Uyazikhethela):

- Injongo: Iphucula isakhiwo sengqolowa kwaye iphucula ukusebenza kakuhle koomatshini.

- Ubushushu: 880–920°C.

- Ukupholisa: Ukupholisa umoya.

2. Ukugalela iCarburizing:

- Injongo: Yonyusa umxholo wekhabhoni engaphezulu ukuze kudalwe umaleko oqinileyo nongagugiyo.

- Ubushushu: 880–930°C.

- Imo engqongileyo: Indawo etyebileyo kwikhabhoni (umz., igesi egayiweyo enegesi engaphakathi okanye i-liquid carburizing).

- Ixesha: Kuxhomekeke kubunzulu becala obufunekayo (ngesiqhelo yi-0.5–2.0 mm). Umzekelo:

- Ubunzulu bekheyisi ye-0.5 mm: ~iiyure ezi-4–6.

- Ubunzulu bekheyisi eyi-1.0 mm: ~iiyure ezi-8–10.

- Amandla eKhabhoni: 0.8–1.0% (ukufikelela kumxholo ophezulu wekhabhoni kumphezulu).

3. Ukucima:

- Injongo: Iguqula umaleko womphezulu onekhabhoni ephezulu ube yi-martensite eqinileyo.

- Ubushushu: Emva nje kokugalela i-carburizing, yicime ioyile (umz., kwi-60–80°C).

- Izinga lokuphola: Lilawulwa ukuze kuthintelwe ukugqwetheka.

4. Ukulinganisela:

- Injongo: Inciphisa ukubuthathaka kwaye iphucula ukuqina.

- Ubushushu: 150–200°C (kwimeko yobunzima obuphezulu) okanye 400–450°C (kwimeko yokuqina okungcono).

- Ixesha: iiyure ezi-1–2.

5. Ubunzima bokugqibela:

- Ubunzima bomphezulu: 58–62 HRC.

- Ubunzima obuphakathi: 30–40 HRC.

23MnNiMoCr54 (1.7131)

Le yintsimbi ye-manganese-nickel-molybdenum-chromium alloy enokuqina okugqwesileyo kunye nokuqina. Ihlala isetyenziswa kwizinto ezifuna amandla aphezulu kunye nokumelana nokuguguleka.

Unyango lobushushu lwe-23MnNiMoCr54

1. Ukulungisa izinto zibe zintsha (Uyazikhethela):

- Injongo: Iphucula ukufana kunye nokusebenza kakuhle koomatshini.

- Ubushushu: 870–910°C.

- Ukupholisa: Ukupholisa umoya.

2. Ukugalela iCarburizing:

- Injongo: Yenza umaleko womphezulu onekhabhoni ephezulu ukuze ukwazi ukumelana nokuguguleka.

- Ubushushu: 880–930°C.

- Imo engqongileyo: Indawo etyebileyo kwikhabhoni (umz., igesi okanye i-carburizing yolwelo).

- Ixesha: Kuxhomekeke kubunzulu becala obufunekayo (obufana ne-17CrNiMo6).

- Amandla eKhabhoni: 0.8–1.0%.

3. Ukucima:

- Injongo: Iqinisa umaleko womphezulu.

- Ubushushu: Cima kwioyile (umz., kwi-60–80°C).

- Izinga lokuphola: Lilawulwa ukunciphisa ukugqwetheka.

4. Ukulinganisela:

- Injongo: Ilinganisa ubulukhuni kunye nokuqina.

- Ubushushu: 150–200°C (kwimeko yobunzima obuphezulu) okanye 400–450°C (kwimeko yokuqina okungcono).

- Ixesha: iiyure ezi-1–2.

5. Ubunzima bokugqibela:

- Ubunzima bomphezulu: 58–62 HRC.

- Ubunzima obuphakathi: 30–40 HRC.

Iiparameter eziphambili zeCarburizing

- Ubunzulu beTyala: Ngokwesiqhelo yi-0.5–2.0 mm, kuxhomekeke kwindlela esetyenziswa ngayo. Kwimixokelelwane ye-slag scraper, ubunzulu beTyala obuyi-1.0–1.5 mm buhlala bufanelekile.

- Umphezulu weKhabhoni: 0.8–1.0% ukuqinisekisa ubulukhuni obuphezulu.

- Ukucima iMedium: Ioyile ikhethwa kakhulu kwezi ntsimbi ukuze kuthintelwe ukuqhekeka nokugqwetheka.

- Ukufudumala: Amaqondo obushushu aphantsi okufudumala (150–200°C) asetyenziselwa ukuqina okuphezulu, ngelixa amaqondo obushushu aphezulu (400–450°C) ephucula ukuqina.

Iingenelo zeCarburizing kwi-17CrNiMo6 kunye ne-23MnNiMoCr54

1. Ubunzima bomphezulu ophezulu: Ifikelela kwi-58–62 HRC, inika ukumelana okuhle kokuguguleka.

2. I-Tough Core: Igcina i-ductile core (30–40 HRC) ukuze imelane nefuthe kunye nokudinwa.

3. Ukuqina: Ilungele iindawo ezinzima ezifana nokuphathwa kwenkunkuma, apho ukukrala kunye nempembelelo zixhaphakileyo.

4. Ubunzulu beTyala eliLawulwayo: Ivumela ukwenziwa ngokwezifiso ngokusekelwe kwisicelo esithile.

Izinto Omele Uziqwalasele Emva Konyango

1. Ukuchama ngeenaliti:

- Iphucula amandla okudinwa ngokubangela uxinzelelo oluxinzelelweyo kumphezulu.

2. Ukugqitywa komphezulu:

- Ukusila okanye ukupolisha kungenziwa ukuze kufezekiswe ukugqitywa komphezulu okufunekayo kunye nokuchaneka kobukhulu.

3. Ulawulo loMgangatho:

- Yenza uvavanyo lobunzima (umz., iRockwell C) kunye nohlalutyo lwesakhiwo ukuqinisekisa ubunzulu obufanelekileyo betyala kunye nobunzima.

Uvavanyo lokuqina linyathelo elibalulekileyo ekuqinisekiseni umgangatho kunye nokusebenza kakuhle kwee-round link chains ezenziwe ngezinto ezifana ne-17CrNiMo6 kunye ne-23MnNiMoCr54, ingakumbi emva kokusetyenziswa kwe-carburizing kunye nonyango lobushushu. Apha ngezantsi kukho isikhokelo esibanzi kunye neengcebiso zovavanyo lokuqina kwee-round link chain:

Ukubaluleka koVavanyo loBulukhuni

1. Ubunzima bomphezulu: Iqinisekisa ukuba umaleko we-chain link carburised ufikelele kwinqanaba elifanelekileyo lokuguguleka.

2. Ukuqina kweCore: Iqinisekisa ukuqina kunye nokuqina kwezinto ze-core link.

3. Ulawulo loMgangatho: Iqinisekisa ukuba inkqubo yonyango lobushushu yenziwe ngokuchanekileyo.

4. Ukungaguquguquki: Kuqinisekisa ukufana kwiikhonkco zetsheyini.

Iindlela zoVavanyo loBulukhuni beRound Link Chain

Kwiitsheyini ze-carburised, ezi ndlela zilandelayo zokuvavanya ubulukhuni zisetyenziswa rhoqo:

1. Uvavanyo loBulukhuni beRockwell (HRC)

- Injongo: Ilinganisa ubulukhuni bomphezulu womaleko ofakwe i-carburing.

- Isikali: I-Rockwell C (HRC) isetyenziselwa izinto ezinobunzima obuphezulu.

- Inkqubo:

- I-indenter yekhowuni yedayimani icinezelwa kumphezulu wekhonkco le-chain phantsi komthwalo omkhulu.

- Ubunzulu bokungena buyalinganiswa buze buguqulwe bube yixabiso lobunzima.

- Izicelo:

- Ilungele ukulinganisa ubulukhuni bomphezulu (58–62 HRC kwiileya ezifakwe i-carburized).

- Izixhobo: Umvavanyi wobulukhuni beRockwell.

2. Uvavanyo loBulukhuni beVickers (HV)

- Injongo: Ukulinganisa ubulukhuni kwiindawo ezithile, kuquka ikesi kunye nombindi.

- Isikali: Ubulukhuni beVickers (HV).

- Inkqubo:

- I-indenter yephiramidi yedayimani icinezelwe ngaphakathi kwento leyo.

- Ubude obuthe tyaba bokutsalwa bulinganiswa buze buguqulwe bube bubunzima.

- Izicelo:

- Ifanelekile ukulinganisa ubulukhuni ukusuka kumphezulu ukuya embindini.

- Izixhobo: Isivavanyeli sokuqina kweVickers.

UBUQINISEKISO BETSHEYINI ELIZINGQONGILEYO

3. Uvavanyo lobunzima obuncinci

- Injongo: Ukulinganisa ubulukhuni kwinqanaba le-microscopic, elisetyenziswa rhoqo ukuvavanya iprofayili yobulukhuni kulo lonke icala kunye nombindi.

- Isikali: iVickers (HV) okanye iKnoop (HK).

- Inkqubo:

- I-indenter encinci isetyenziselwa ukwenza ii-micro-indentations.

- Ubulukhuni bubalwa ngokusekelwe kubungakanani bokutsalwa.

- Izicelo:

- Isetyenziselwa ukumisela i-gradient yobunzima kunye nobunzulu betyala obusebenzayo.

- Izixhobo: Isivavanyeli sokuqina kwe-Micro.

4. Uvavanyo loBulukhuni bukaBrinell (HBW)

- Injongo: Ilinganisa ubulukhuni bezinto ezingundoqo.

- Isikali: Ubunzima bukaBrinell (HBW).

- Inkqubo:

- Ibhola ye-tungsten carbide icinezelwa ngaphakathi kwezinto phantsi komthwalo othile.

- Ububanzi bokutsalwa bulinganiswa buze buguqulwe bube bubunzima.

- Izicelo:

- Ifanelekile ukulinganisa ubunzima be-core (ilingana ne-30–40 HRC).

- Izixhobo: Umvavanyi wobulukhuni beBrinell.

Inkqubo yoVavanyo loBulukhuni kwiiTyathanga zeCarburised

1. Uvavanyo loBulukhuni bomphezulu:

- Sebenzisa isikali seRockwell C (HRC) ukulinganisa ubunzima bomaleko ofakwe kwi-carburized.

- Vavanya amanqaku amaninzi kumphezulu weekhonkco zetsheyini ukuqinisekisa ukuba ziyafana.

- Ubulukhuni obulindelekileyo: 58–62 HRC.

2. Uvavanyo loBulukhuni beCore:

- Sebenzisa isikali seRockwell C (HRC) okanye seBrinell (HBW) ukulinganisa ubunzima bezinto ezisisiseko.

- Vavanya umongo ngokusika icandelo elinqamlezileyo lekhonkco uze ulinganise ubulukhuni embindini.

- Ubulukhuni obulindelekileyo: 30–40 HRC.

3. Uvavanyo lweProfayili yoBulukhuni:

- Sebenzisa uvavanyo lweVickers (HV) okanye lweMicrohardness ukuvavanya i-gradient yobunzima ukusuka kumphezulu ukuya embindini.

- Lungisa icandelo elinqamlezileyo lekhonkco lekhonkco uze wenze ukutsalwa kwemigca rhoqo (umz., rhoqo nge-0.1 mm).

- Bhala amaxabiso obulukhuni ukuze ubone ubunzulu betyala obusebenzayo (ngesiqhelo apho ubulukhuni buhla bufike kwi-550 HV okanye i-52 HRC).

Amaxabiso Obunzima Acetyiswayo kwi-Slag Scraper Conveyor Chain

- Ubunzima bomphezulu: 58–62 HRC (emva kokugalela i-carburing kunye nokucima).

- Ubunzima beCore: 30–40 HRC (emva kokuthambisa).

- Ubunzulu beTyala eliSebenzayo: Ubunzulu apho ubulukhuni buhla khona bube yi-550 HV okanye i-52 HRC (ngesiqhelo yi-0.5–2.0 mm, kuxhomekeke kwiimfuno).

Amaxabiso oBulukhuni kwi-Slag Scraper Conveyor Chain

Uvavanyo loBulukhuni beTyathanga leRound Link 01

Ulawulo loMgangatho kunye neMigangatho

1. Uvavanyo oluQhelekileyo:

- Yenza uvavanyo lobunzima kwisampulu emele iitsheyini ezivela kwibhetshi nganye.

- Vavanya amakhonkco amaninzi ukuqinisekisa ukuba izinto ziyafana.

2. Imigangatho:

- Landela imigangatho yamazwe ngamazwe yovavanyo lobunzima, efana ne: ISO 6508

Iingcebiso ezongezelelweyo zovavanyo lokuqina kweRound Link Chain

1. Uvavanyo loBulukhuni be-Ultrasonic

- Injongo: Indlela engonakalisiyo yokulinganisa ubulukhuni bomphezulu.

- Inkqubo:

- Isebenzisa i-ultrasonic probe ukulinganisa ubulukhuni obusekelwe kwi-contact impedance.

- Izicelo:

- Iluncedo ekuvavanyweni kweetsheyini ezigqityiweyo ngaphandle kokuzonakalisa.

- Izixhobo: Umvavanyi wobulukhuni be-ultrasonic.

2. Ukulinganisa Ubunzulu Betyala

- Injongo: Imisela ubunzulu bomaleko oqinisiweyo wekhonkco lekhonkco.

- Iindlela:

- Uvavanyo lobunzima obuncinci: Lulinganisa ubunzima kubunzulu obahlukeneyo ukuze kuchongwe ubunzulu betyala obusebenzayo (apho ubunzima buhla bufike kwi-550 HV okanye kwi-52 HRC).

- Uhlalutyo lweMetallographic: Uhlola icandelo elinqamlezileyo phantsi kwemicroscope ukuze ahlole ubunzulu becala ngokubonakalayo.

- Inkqubo:

- Sika icandelo elinqamlezileyo lekhonkco lekhonkco.

- Pholisha uze ukrole isampuli ukuze kubonakale isakhiwo sayo.

- Linganisa ubunzulu bomaleko oqinileyo.

Uvavanyo loBulukhuni

Nantsi inyathelo ngenyathelo lomsebenzi wokuvavanya ubulukhuni beetyathanga ezine-carburized:

1. Ukulungiselela iSampuli:

- Khetha ikhonkco elimeleyo lekhonkco kwibhetshi.

- Coca umphezulu ukuze ususe naluphi na ungcoliseko okanye isikali.

- Ukuvavanya ubulukhuni be-core kunye neprofayili yobulukhuni, sika icandelo elinqamlezileyo lekhonkco.

2. Uvavanyo loBulukhuni bomphezulu:

- Sebenzisa isixhobo sokuvavanya ubunzima beRockwell (isikali se-HRC) ukulinganisa ubunzima bomphezulu.

- Thatha ufundo oluninzi kwiindawo ezahlukeneyo kwikhonkco ukuqinisekisa ukuba lufana.

3. Uvavanyo loBulukhuni beCore:

- Sebenzisa isixhobo sokuvavanya ubunzima beRockwell (isikali se-HRC) okanye isixhobo sokuvavanya ubunzima beBrinell (isikali se-HBW) ukulinganisa ubunzima bentloko.

- Vavanya umbindi wekhonkco elinamacandelo ahlukeneyo.

4. Uvavanyo lweProfayili yoBulukhuni:

- Sebenzisa iVickers okanye i-microhardness tester ukulinganisa ubunzima rhoqo ukusuka kumphezulu ukuya embindini.

- Bhala amaxabiso obulukhuni ukuze ubone ubunzulu betyala obusebenzayo.

5. Uxwebhu kunye noHlahlelo:

- Bhala phantsi onke amaxabiso obulukhuni kunye nomlinganiselo wobunzulu betyala.

- Thelekisa iziphumo neemfuno ezichaziweyo (umz., ubunzima bomphezulu obuyi-58–62 HRC, ubunzima obuphakathi obuyi-30–40 HRC, kunye nobunzulu becala obuyi-0.5–2.0 mm).

- Chonga naziphi na iimpazamo kwaye uthathe amanyathelo okulungisa ukuba kuyimfuneko.

Imingeni Eqhelekileyo kunye neZisombululo

1. Ukuqina okungaguquguqukiyo:

- Isizathu: Ukutshiza okanye ukucima i-carburing engalinganiyo.

- Isisombululo: Qinisekisa ukuba ubushushu obufanayo kunye nokukwazi kwekhabhoni ngexesha lokugalela i-carburizing, kunye nokushukuma okufanelekileyo ngexesha lokucinywa.

2. Ubunzima bomphezulu ophantsi:

- Isizathu: Umthamo wekhabhoni owaneleyo okanye ukucima okungafanelekanga.

- Isisombululo: Qinisekisa amandla ekhabhoni ngexesha lokugalela i-carburizing kwaye uqinisekise iiparameter ezifanelekileyo zokucima (umz., ubushushu beoyile kunye nesantya sokupholisa).

3. Ubunzulu Obugqithisileyo Betyala:

- Isizathu: Ixesha elide lokugabha okanye ubushushu obuphezulu bokugabha.

- Isisombululo: Lungiselela ixesha kunye nobushushu be-carburizing ngokusekelwe kubunzulu becala obufunekayo.

4. Ukugqwetheka Ngexesha Lokucima:

- Isizathu: Ukupholisa ngokukhawuleza okanye ngokungalinganiyo.

- Isisombululo: Sebenzisa iindlela zokucima ezilawulwayo (umz., ukucima ioyile ngokuvuselela) kwaye ucinge ngeendlela zokunciphisa uxinzelelo.

Imigangatho kunye neeReferensi

- ISO 6508: Uvavanyo lokuqina kweRockwell.

- ISO 6507: Uvavanyo lobunzima beVickers.

- ISO 6506: Uvavanyo lobunzima beBrinell.

- ASTM E18: Iindlela zovavanyo eziqhelekileyo zokuqina kweRockwell.

- ASTM E384: Indlela eqhelekileyo yovavanyo lobunzima be-microindentation.

Iingcebiso zokugqibela

1. Uhlengahlengiso oluQhelekileyo:

- Lungisa izixhobo zokuvavanya ubulukhuni rhoqo usebenzisa iibhloko zesalathiso eziqinisekisiweyo ukuqinisekisa ukuchaneka.

2. Uqeqesho:

- Qinisekisa ukuba abaqhubi baqeqeshwe kwiindlela ezifanelekileyo zokuvavanya ubulukhuni kunye nokusetyenziswa kwezixhobo.

3. Ulawulo loMgangatho:

- Sebenzisa inkqubo yokulawula umgangatho eqinileyo, kuquka uvavanyo lokuqina rhoqo kunye noxwebhu.

4. Intsebenziswano nababoneleli:

- Sebenzisana ngokusondeleyo nababoneleli bezinto zokwakha kunye neendawo zonyango lobushushu ukuqinisekisa umgangatho ohambelanayo.

Ixesha leposi: Feb-04-2025

Izixhobo kunye noBulukhuni beSlag Scraper Conveyor Chain (Round Link Chain)

17CrNiMo6 (1.6587)

23MnNiMoCr54 (1.7131)

Iiparameter eziphambili zeCarburizing

Iingenelo zeCarburizing kwi-17CrNiMo6 kunye ne-23MnNiMoCr54

Izinto Omele Uziqwalasele Emva Konyango

Ukubaluleka koVavanyo loBulukhuni

Iindlela zoVavanyo loBulukhuni beRound Link Chain

Inkqubo yoVavanyo loBulukhuni kwiiTyathanga zeCarburised

Amaxabiso Obunzima Acetyiswayo kwi-Slag Scraper Conveyor Chain

Ulawulo loMgangatho kunye neMigangatho

Iingcebiso ezongezelelweyo zovavanyo lokuqina kweRound Link Chain

Uvavanyo loBulukhuni

Imingeni Eqhelekileyo kunye neZisombululo

Imigangatho kunye neeReferensi

Iingcebiso zokugqibela

Shiya umyalezo wakho: