1. Ukuqwalaselwa kwezinto eziphathekayo
1. High-Amandla Alloy steel: Ngokuqhelekileyo sebenzisa high-carbon steel (umzekelo, 4140, 42CrMo4) okanye ialloy steels (umzekelo, 30Mn5) forimivalo yendizaukuqina kunye nokumelana nokunxiba.
2. Ukuqina kunye nokuqina: Ukuqina kwetyala (umzekelo, ukungcwatywa kwe-carburizing) ngenxa yokuqina komphezulu ngakumbi iingcebiso zebha yokubhabha (55-60 HRC) enomongo oqinileyo. Ukucima kunye nokuthoba ukulinganisela amandla kunye nokuguquguquka.
3. Ukunganyangeki kweAbrasion: Izongezo ezifana nechromium okanye iboron zongeza ukuxhathisa ukunxitywa ngokuchasene namalahle/ukugqabhuka kwamatye.
4. I-Corrosion Resistance: Iingubo (umzekelo, i-zinc plating) okanye i-stainless steel variants kwiindawo ezidliwayo.
5. Weldability: Ukwahluka-carbon ephantsi okanye unyango ubushushu pre/post-weld ukuthintela brittleness.
2. Inkqubo yokuQinisa
1. Indlela yokulinganisa: Ukufakwa kwethontsi evaliweyo yokulungelelaniswa kokuhamba okuziinkozo, okomeleza ubume besakhiwo. Cinezela ukufogisa ukuchaneka kwiimilo ezintsonkothileyo.
2. Ukufudumeza: Iibhilithi zifudunyezwe kwi-1100-1200 ° C (yentsimbi) ukuqinisekisa ukubola.
3. Unyango lwasemva kokubunjwa:
4. Ukulungelelanisa ukukhulula uxinzelelo.
5. Ukucima (ioli / amanzi) kunye nokufudumeza (300-600 ° C) ngenxa yobunzima obufunwayo.
6. Umatshini: CNC machining for tolerances ngokuchanekileyo (± 0.1 mm).
7. Ukuphuculwa komphezulu: Ukudubula ukudubula ukubangela uxinzelelo oluxinzelelekileyo kunye nokunciphisa ukukhathala.
3. Ukuhlolwa noVavanyo
1. Ujongo olubonakalayo kunye neDimensional: Jonga iintanda/iziphene; sebenzisa i-calipers / CMM kwimilinganiselo ebalulekileyo (ubukhulu, ukulungelelaniswa komngxuma).
2. Uvavanyo loBulukhuni: Isikali se-Rockwell C somphezulu, iBrinell yondoqo.
3. NDT: UHlolo lweMagnetic Particle (MPI) malunga neziphene zomphezulu; Uvavanyo lwe-Ultrasonic (UT) kwiziphene zangaphakathi.
4. Uvavanyo lomthwalo (ukuba lukhona): Faka i-1.5x umthwalo wokusebenza ukuqinisekisa ukuthembeka.
5. Uvavanyo lwe-Tensile: kunye nekhuphoni evela kwizinto ezifanayo kunye nenkqubo yokukhwabanisa kunye nokuphathwa kobushushu kunye nemivalo yokubhabha, ngokuxhomekeke kuvavanyo lwe-specimen tensile kunye / okanye uvavanyo lwempembelelo.
6. Uhlalutyo lwe-Metallurgical: I-Microscopy ukujonga isakhiwo sengqolowa kunye nokubunjwa kwesigaba.
7. Isiqinisekiso: Ukuthotyelwa kwe-ISO 9001/14001 okanye imigangatho ye-ASTM.
4. Amanqaku eNdibano aBalulekileyo anamakhonkco eMigodi kunye neeSprockets
1. Ulungelelwaniso: Sebenzisa izixhobo zokulungelelanisa i-laser ukuqinisekisa ukuphambuka kwe-<0.5 mm / m; ukungahambi kakuhle kubangela ukunxitywa kwe-sprocket engalinganiyo.
2. Uxinzelelo: Ngokufanelekileyoikhonkco lekhonkco elijikelezileyoUxinzelelo (umzekelo, i-1-2% elongation) ukuthintela ukutyibilika okanye uxinzelelo olugqithisileyo.
3. Ukuthambisa: Faka igrisi yoxinzelelo oluphezulu ukunciphisa ukukhuhlana kunye nokuthintela inyonyo.
4. Sprocket Engagement: Umdlaloi-sprocketiprofayili yamazinyo (umzekelo, i-DIN 8187/8188) kwikhonkco lokumbiwa kwemigodi; hlola ukunxiba (>10% ukuchetywa kwamazinyo kufuna ukutshintshwa).
5. Ukuqinisa: Iibholithi zeTorque kwispekthi zomenzi (umzekelo, i-250–300 Nm yeebholiti ze-M20) ezineekhompawundi zokutshixa intambo.
6. Iitshekhi ze-Pre-Assembly: Faka indawo ye-sprockets ezigugileyo / ikhonkco lekhonkco lemigodi; qinisekisa ukuba isithuba sebha yendiza sihambelana noyilo lothuthi.
7. Uvavanyo lwe-Post-Assembly: Baleka phantsi komthwalo (iiyure ezi-2-4) ukujonga ukungcangcazela okungaqhelekanga / ingxolo.
8. Imiba yokusiNgqongileyo: Amalungu okutywina ngokuchasene nothuli lwamalahle/ukungena kokufuma.
9. Ukubeka iliso: Faka iisenso ze-IoT zokulandelela ixesha lokwenyani loxinzelelo, ubushushu, kunye nokunxiba.
5. ULondolozo noQeqesho
1. Uqeqesho lwabasebenzi: Gxininisa ukuphatha ngokufanelekileyo, iinkqubo ze-torque, kunye nobuchule bokulungelelanisa.
2. Ukugcinwa kwePredictive: Ukuskena rhoqo kwe-thermographic kunye nohlalutyo lwe-vibration ukuze kulungiswe ukungaphumeleli.
Ngokujongana nale miba,imivalo yendizainokwandisa ukusebenza kakuhle kwe-AFC/BSL, ukunciphisa ixesha lokuphumla, nokwandisa ubomi benkonzo kwiindawo ezifuna imigodi.
Ixesha lokuposa: Mar-04-2025
